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Custom Trellis System

Custom Aluminum Trellis Systems, Made in Fort Worth, Texas

A trellis system is an open framework of beams, rafters, and supports that shapes light, shade, and space. On commercial and civic projects, a well-designed trellis does more than decorate a building. It defines outdoor gathering areas, softens hard architecture, supports climbing plants, and filters harsh Texas sun without closing off the sky.

Sharchs designs and fabricates custom aluminum trellis systems at our Fort Worth, Texas facility. Every system is American-made and built to fit your project’s dimensions, structure, and design intent.

What Is a Trellis System?

In architectural applications, a trellis system is a modular, engineered structure made of repeating members, typically horizontal rafters spanning between beams and posts. The open pattern creates partial shade and visual structure while allowing air and daylight to pass through. Trellis systems are used over patios, walkways, entrances, courtyards, and parking areas, and along building facades.

A trellis differs from a solid canopy in one important way. It filters light instead of blocking it. Spacing, depth, and orientation of the members determine how much shade the system provides throughout the day.

Why Aluminum Is the Right Material

Wood trellises warp, split, and need regular refinishing. Steel needs protective coatings to fight corrosion. Aluminum avoids both problems.

  • Corrosion-resistant. Aluminum forms a natural oxide layer, so it stands up to Texas heat, humidity, and UV exposure.
  • Lightweight yet strong. Aluminum weighs about one-third as much as steel, which eases handling and reduces the load on supporting structures.
  • Low maintenance. A powder-coated aluminum trellis needs routine cleaning and occasional inspection, not repainting or resealing.
  • Highly customizable. Aluminum can be extruded, cut, and welded into nearly any profile, spacing, or finish.
  • Recyclable. Aluminum can be recycled repeatedly without losing its properties, which supports sustainable design goals.

Where Commercial Trellis Systems Perform Best

Trellis systems adapt to a wide range of building types and outdoor spaces:

  • Restaurant and hospitality patios that need shade without losing an open-air feel
  • Building entrances and walkways where a defined entry sequence improves wayfinding and comfort
  • Corporate campuses and plazas that need attractive, usable outdoor gathering space
  • School and municipal projects such as courtyards, bus stops, and park structures
  • Retail centers and mixed-use developments where shaded pedestrian areas draw more foot traffic
  • Facade applications that add depth, shadow lines, and architectural character to a building elevation

Custom Design and Fabrication

Every project has different site conditions, so Sharchs fabricates trellis systems to order instead of forcing your design into a catalog product. You can customize:

  • Overall dimensions to match the space, whether freestanding or attached to a building
  • Member size, depth, and spacing to tune the level of shade and the visual rhythm
  • Finish and color with durable powder-coat options to complement your building palette
  • Mounting and support details, including post, column, or wall attachment
  • Integrated features such as lighting provisions and supports for climbing plants

Our team works with architects, general contractors, landscape architects, and owners to coordinate details early, which keeps projects on schedule and avoids field surprises.

Engineering and Code Considerations

Trellis systems are exposed structures, so they need to be designed for local wind loads and site conditions. Wind loading should be reviewed by your engineer of record in accordance with local code requirements. If the trellis will support climbing vines, plan for the added plant weight and wind resistance as well. We’re glad to coordinate connection and attachment details with your design team.

American-Made, With Predictable Lead Times

Sharchs has manufactured architectural aluminum products in Fort Worth since 2011. Keeping fabrication domestic gives project teams direct communication with the people building their product, along with typical lead times of 6 to 8 weeks. That predictability matters when the trellis is tied to a building opening date or a landscape installation window.

Start Your Trellis Project

Whether you’re at the concept stage or ready to bid, our team can help you develop a trellis system that fits your site, schedule, and budget. Send us your drawings or project details to get started.

FAQ

A trellis system is an open, engineered framework of beams and rafters that provides partial shade, defines outdoor space, and can support climbing plants. In commercial work, it’s most often built from aluminum for durability and low maintenance.

The terms overlap. A pergola typically refers to a freestanding structure with posts and an open roof grid, while a trellis system can also mean an open framework mounted on or near a building facade. Both filter sunlight through spaced members.

Aluminum doesn’t rot, warp, or rust, and a powder-coat finish holds its color well outdoors. That means far less maintenance over the life of the structure than wood or uncoated steel.

Yes. Dimensions, member profiles, spacing, color, mounting method, and added features can all be tailored to your project and design goals.

All Sharchs trellis systems are fabricated in Fort Worth, Texas.